What is the difference between a fully automatic winding machine and a semi-automatic winding machine?
CATEGORY：Industry
HITS：23
TIME：2024-01-15
With the rapid development of the winding machine industry, fully automatic winding machines are gradually replacing traditional semi-automatic winding machines and their applications are becoming more and more widespread. So what is the difference between the two?
Fully automatic winding machine:
It is a new model that has only developed in recent years. In order to meet the requirements of high efficiency and high output, fully automatic models generally adopt multi head linkage design. Domestic manufacturers initially referred to the design of imported models, and domestic models have made significant progress, resulting in a significant decrease in the price of imported models. The programmable controller is the core component of the device, which is used in conjunction with a robotic arm, pneumatic control components, and execution accessories to complete functions such as automatic wire arrangement, automatic winding, automatic wire cutting, and automatic loading and unloading of the skeleton. This model has extremely high production efficiency and greatly reduces labor costs. Only one operator is needed for several devices, and the production quality is relatively stable, which is very suitable for high-precision and high-yield production needs.
However, due to the integration of many new technologies such as CNC, pneumatic, and optical control, the cost of fully automatic wire winding machine models is relatively high. Therefore, the price ranges from tens of thousands of yuan to hundreds of thousands of yuan, making it not a popular model. Due to functional differences, this type of equipment adopts a large number of non-standard structures. Therefore, once a malfunction occurs, only the original manufacturer can repair it, and the cycle will be relatively long. But its high level of automation still attracts many users.
Semi automatic winding machine:
1. It is currently the most widely used model, also known as CNC brushless fully automatic winding machine, which can automatically arrange wires and complete different winding requirements with different mechanical structures. It has many advantages such as high efficiency, easy maintenance, and high cost-effectiveness. Domestic manufacturers generally use CNC controllers, and of course, some manufacturers use their own developed controllers as core components. This type of model is already relatively mature in technology, Many manufacturers improve the breadth and depth of their products and services through continuous innovation and upgrades. As the most widely used model in the market, this type of equipment is much cheaper than fully automatic equipment, with prices ranging from thousands to tens of thousands depending on its purpose. This type of model must be equipped with an operator.
Currently, this model is applied in the production of voice coils, inductor coils, and wireless charging coils.
Fully automatic winding machine:
It is a new model that has only developed in recent years. In order to meet the requirements of high efficiency and high output, fully automatic models generally adopt multi head linkage design. Domestic manufacturers initially referred to the design of imported models, and domestic models have made significant progress, resulting in a significant decrease in the price of imported models. The programmable controller is the core component of the device, which is used in conjunction with a robotic arm, pneumatic control components, and execution accessories to complete functions such as automatic wire arrangement, automatic winding, automatic wire cutting, and automatic loading and unloading of the skeleton. This model has extremely high production efficiency and greatly reduces labor costs. Only one operator is needed for several devices, and the production quality is relatively stable, which is very suitable for high-precision and high-yield production needs.
However, due to the integration of many new technologies such as CNC, pneumatic, and optical control, the cost of fully automatic wire winding machine models is relatively high. Therefore, the price ranges from tens of thousands of yuan to hundreds of thousands of yuan, making it not a popular model. Due to functional differences, this type of equipment adopts a large number of non-standard structures. Therefore, once a malfunction occurs, only the original manufacturer can repair it, and the cycle will be relatively long. But its high level of automation still attracts many users.
Semi automatic winding machine:
1. It is currently the most widely used model, also known as CNC brushless fully automatic winding machine, which can automatically arrange wires and complete different winding requirements with different mechanical structures. It has many advantages such as high efficiency, easy maintenance, and high cost-effectiveness. Domestic manufacturers generally use CNC controllers, and of course, some manufacturers use their own developed controllers as core components. This type of model is already relatively mature in technology, Many manufacturers improve the breadth and depth of their products and services through continuous innovation and upgrades. As the most widely used model in the market, this type of equipment is much cheaper than fully automatic equipment, with prices ranging from thousands to tens of thousands depending on its purpose. This type of model must be equipped with an operator.
Currently, this model is applied in the production of voice coils, inductor coils, and wireless charging coils.